DURUM VERSCHLEISS-SCHUTZ GMBH

Carl-Friedrich-Benz-Strasse 7
Willich,  D-47877

Germany
http://www.durmat.com
  • Booth: 3815

As a global manufacturer DURUM is operating in areas such as Wear Protection and Resurfacing: Tungsten Carbide, Nonmagnetic, Inconel, Hard-facing, PTA (Plasma Transferred Arc), Laser, Cladding, Welding, Stabilizers, Down Hole Tools/ Motors, Bearings, Internal Diameter Welding, Drill-pipe Hard-facing, Open Hole and Casing friendly Hard-facing Wires.


 Press Releases

  • DURUM VERSCHLEISS-SCHUTZ GMBH was established in 1984 as a manufacturer of advanced hard-facing products. Today DURUM has production and service centers in Brazil, France and the USA and exports to more than 80 countries all over the world!

    DURUM provides high performance welding and surfacing wires and powders and is a global market leader in the supply of specialized overlaying consumables that can be applied by a range of processes including: Flux Cored Wire, Plasma Transferred Arc (PTA) Welding, Oxy-fuel Welding, Thermal Spray Powder and Wire.

    Besides Willich (Germany) DURUM Group maintains production and workshop facilities in Brazil (São Paulo), France (Saint Victor) and the USA (Houston TX). We also support a network of independent agencies throughout the world. We meet demanding requirements of today’s industry with a wide array of Welding and Thermal Spray technologies.

    The company employs national and international PhD’s; welding engineers and independent experts from well-known and respected universities, which ensures that constant material and process development is achieved to the highest standards. DURUM focuses on “continuous development” and sets a significant annual budget aside for research and development including new product development, product enhancement and the development of highly specialized solutions to the most challenging applications in the industry.

    We meet the demanding requirements of today’s industry with a wide array of Welding and Thermal Spray products including Flux Cored Wire, PTA (Plasma Transferred Arc) our famous oxy-acetylene products and last but not least our Thermal Spray Powder and Wire.

    Today we have a world-class solution developed for every aspect of wear, typically encountered throughout the industry that outperforms competitive products in the market.

    Our wide range of specialized surface hard-facing materials includes:

    • Tungsten carbide rods for oxy-acetylene welding
    • Nickel, cobalt and iron based flux cored wire
    • FCAW wires with tungsten carbide and complex carbides to provide extremely hard and tough coatings, used primarily for extreme wear applications
    • Tungsten carbides, complex carbides and chromium carbides for manual arc welding
    • PTA welding powders
    • PTA machines, torches and powder feeders
    • Powders for oxy-acetylene welding and spraying
    • Fused crushed and spherical tungsten carbides
    • Pre-manufactured replacement wear parts
    • Thermal spray powders (conforming to DIN EN 1274)
    • Thermal spray wires (conforming to DIN EN 14919)

    The company is also one of the market leaders in the repair of Non-magnetic tools and parts used in the Oil and Gas Industry. As a result of applying specially-developed products, we can now offer our clients the unique ability to salvage Magnetic and Non-magnetic parts that would otherwise have been scrapped. This represents a major break-through in our research and development program and significant cost-benefit to our clients. 

    For example:

    • Material overlays on thin Non-magnetic parts to ensure reduced wear and extended/ reusable part life
    • Application of precise and uniform metal overlays to resize tools such as stabilizers – to a thickness of over 5 mm

    Parts commonly repaired include string / near bit stabilizers, sleeves and other specialized directional drilling Wear Parts.

  • DURUM is one of the market leaders in the repair of Non-magnetic tools and parts used in the Oil and Gas Industry. As a result of applying specially-developed Products, we can now offer our clients the unique ability to salvage Magnetic and Non-magnetic parts that would otherwise have been scrapped. This represents a major break-through in our research and development program and significant cost-benefit to our clients.

    For example:                                                                                      

    • Material overlays on thin Non-magnetic parts to ensure reduced wear and extended/ reusable part live
    • Application of precise and uniform metal overlays to resize tools such as stabilizers – to a thickness of over 5 mm

    Parts commonly repaired include string / near bit stabilizers, sleeves and other specialized directional drilling Wear Parts.

    As a result of more than 15 years of in- house development and use, we have now introduced a durable, reliable, mobile PTA machine onto the market.

    The cost- efficient PTA welding system DURWELD 300 T is equipped with powerful water cooling unit and can be operated manually or, optionally, with external manipulation devices using CNC or robotic interfaces.

    Developed and manufactured by DURUM in Germany the mobile plasma powder cladding system DURWELD 300 can also be supplied with an interface to connection to a robot system.

    DURUM focuses on "continuous development" and sets aside a significant annual budget for research and development including new product advancement, product enhancement and the development of highly specialized solutions to the most challenging applications in the oil and gas industry.

    As a result of applying specially developed products, we can now offer our clients the unique ability to salvage magnetic and non-magnetic parts that would otherwise have been scrapped. This represents a major breakthrough in our research.

    DURUM provides high performance welding and surfacing wires and powders and is a global market leader in the supply of specialized non-magnetic overlays that can be applied by a range of proses including:

    • Flux Cored Wire
    • Plasma Transferred Arc (PTA) Welding
    • Oxy-fuel welding
    • Thermal spray (powder and wire)

    DURUM maintains production and workshop facilities through its subsidiaries in Brazil (Sao Paulo), France (Saint Victor) and the USA (Houston, Texas)

    We are providing a broad range of specialized surface coating materials including:

    • Stabilizer hard-facing materials
    • Tungsten Carbide Rods for Tri-Cone-Bits
    • Cast/ Fused Tungsten Carbide
    • Flux Cored Wires for Tool-Joint Hard-banding: Used for hard surfacing new and worn out parts, buffer layers, build up. Special combinations of two and more alloys are used to provide specific surfacing properties that are unobtainable by other coating highest methods.
    • PTA (Plasma Transferred Arc) Welding and Equipment
    • Composite Rods
    • Oxy-Acetylene Tungsten Carbide Gas Welding Rods: (Including flexible wire rod for extreme wear surfacing)
    • Tungsten Carbide Tubular Electrodes
    • Tungsten Carbide Wires for GMAW - DURUMAT - NIFD
    • Hard-banding Wires
    • PTA Machines and Applications
    • Thermal Spray Powders and Wires
    • Hard-facing Services and Consumables
    • Flexible-Floppy Rods with Fused-Cast Tungsten Carbide in Nickel Matrix
    • Self-Fluxing powders with and without Tungsten Carbides: Can be fused as a subsequent overlay to provide a metallurgical bond with the substrate,highly resistant to abrasion, cavitation, fretting, particle erosion and corrosion
  • As a result of more than 15 years of in-house development and use, we have now introduced the next generation of a durable, reliable, mobile PTA machine into the market.

    The cost-efficient PTA welding system DURWELD 300T PTA is PLC-controlled and equipped with a HMI-interface, gas mass flow meter, powerful water cooling unit, and 220V or 110V plug. It can be operated manually or, optionally, with external manipulation devices using CNC or robotic interfaces. The main inverter power source is primary-switched and generates a very stable arc that ensures consistent and repeatable coatings.

    JOB CONTROL

    The integrated job management provides, apart from recipe storage, the possibility to fix all critical parameters in the jobs. This way you can create your specific recipes tailored to your welding jobs.

    Developed and manufactured by DURUM in Germany, the mobile plasma powder cladding system DURWELD 300T PTA can also be supplied with an interface for connection to a robot system.

    PLC-CONTROLLED

    The use of a modern PLC system provides reliable operation and allows the easy

    integration in automatic production lines or robot cells.

    HMI-INTERFACE

    The used mobile HMI-interface is ideal for local operation and monitoring tasks. The

    intuitive menu structure and the combination of a touch screen with haptic controls

    provides easy operation.

    Control Accessories (optional): Foot pedal and remote control.


 Products

  • DURUM HARD-FACING PRODUCTS
    DURUM provides high performance welding and surfacing wires and powders and is a global market leader in the supply of specialized non-magnetic overlays....

  • DURUM provides high performance welding and surfacing  wires and powders and is a global market leader in the supply of specialized non-magnetic overlays that can be applied by a range of processes including:

    •    Flux Cored Wire
    •    Plasma Transferred Arc (PTA) Welding
    •    Oxy-fuel welding
    •    Thermal spray (powder and wire)

    DURUM maintains production and workshop facilities through its subsidiaries in Brazil (São Paulo), France (Saint Victor) and the USA (Houston, Texas)

  • PTA WELDING - NON MAG OVERLAYING
    As a result of applying specially developed products, we can now offer our clients the unique ability to salvage magnetic and non-magnetic parts that would otherwise have been scrapped. This represents a major breakthrough in our research....

  • DURUM focuses on "continuous development" and sets aside a significant annual budget for research and development including new product advancement, product enhancement and the development of highly specialized solutions to the most challenging applications in the oil and gas industry.

    As a result of applying specially developed products, we can now offer our clients the unique ability to salvage magnetic and non-magnetic parts that would otherwise have been scrapped. This represents a major breakthrough in our research.

  • ROBOTIC PLASMA TRANSFERRED ARC WELDING
    Developed and manufactured by DURUM in Germany the mobile plasma powder cladding system DURWELD 300T PTA can also be supplied with an interface to connection to a robot system....

  • As a result of more than 15 years of in- house development and use, we have now introduced a durable, reliable, mobile PTA machine onto the market.

    The cost- efficient PTA welding system DURWELD 300T PTA is equipped with powerful water cooling unit and can be operated manually or, optionally, with external manipulation devices using CNC or robotic interfaces.

    Developed and manufactured by DURUM in Germany the mobile plasma powder cladding system DURWELD 300T PTA can also be supplied with an interface to connection to a robot system.