Schafer Industrial Cleaning Innovations

6800 N Sam Houston Pkwy W
Houston,  TX  77064

United States
832-478-9394
http://www.schaefer-HPS.com
  • Booth: 8037


SUSTAINABLE ABSORBENTS - ADVANCED TANK CLEANING SYSTEMS

Corksorb: 100% natural oil absorbents. Twice the absorption capacity than chemical absorbents, acts quickly and effectively on any surface and is also 100% hydrophobic. Non-toxic, reusable, easy and clean to dispose • Our Non-Entry Advanced Tank Cleaning System is the most powerful, safest and cost effective Tank Cleaning solution in the world.


 Press Releases

  • CORKSORB Sustainable Absorbent 

    100% Natural, DESIGNED TO DEAL WITH ANY KIND OF HYDROCARBONS, OILS, SOLVENTS AND ORGANIC COMPOUNDS SPILLS.

    The cork used in the CORKSORB products is selected and heat treated (NO ADDITIVES) 
in order to have the best performance to sorb hydrocarbons, oils and organic compounds. In these conditions cork has a strong affinity with hydrocarbons and the sorbent effect is instantaneous. The cork cells suck the oil by capillarity and retain it.

    • 100% Natural, Sustainable and renewable – Special cork granules
    • NO health risks – No additives, No toxic
    • Instantly absorbs oils/hydrocarbons/chemical spills
    • Super absorption capacity
    • Hydrophobic (Does not absorb water)
    • Cost effective (Requires less product and only absorbs the contaminant)
    • Super lightweight – very easy to handle and use, therefore the operators’ efficiency is increased and the risks of accidents highly decrease
    • Non leaching – (The contaminant stays locked in the material)
    • Non abrasive
    • Non-reactive
    • Controlled granulometry
    • Reduces waste (Reuse cork granules over and over again)
    • Ideal for land or water spills (Will not sink! Remains floating on the surface for long periods of time, if necessary, even when saturated)
    • Unlimited shelf life
    • Provides safe and non-hazardous work place

    This cork based absorbents range absorbs oil, hydrocarbons and organic solvents without absorbing water. These absorbents are suitable for dealing with spills and leaks of flammable materials.

    Presentations:

    Corksorb Granules: Regardless of the type of oil that has polluted both porous and rough surfaces, the cork granules provide a complete and thorough cleaning of the surface. The lightweight of the cork granules not only offers benefits for the workplace and workers, but also keeps the disposal costs low.

    Corksorb Socks:  Super absorbent socks for spills, to protect sensitive areas. CorkSorb socks have a durable, tear, tough resistant cover.

    Corksorb Pillows: Super absorbent pillows for spills, to be used for everyday maintenance, repair and general operations. Use on land and water. Allows a fast absorption.

    Corksorb Booms: Super and fast absorption, high retention capacity (non-leaching), repels water and floats on water even after saturation. Strong mesh outer sleeve encases a poly sock skin filled with highly absorbent special cork. Filler won't shed and booms will not sink when saturated with oil. Sturdy hardware with polyester multifilament yarn rope to ensure durability and easy retrieval. Booms can be linked together. They clip together with carbon steel connector hardware.

    Corksorb Spill Kits: Designed for preventing, containing and cleaning oils / hydrocarbons / chemicals with no water absorption; Easy to transport, handle and allocate; Customized Kits: We can build the custom kit you need because we build our spill cleanup kits in our own factory. You can request different numbers of cork granular absorbent bags, socks, pads or pillows then what is in our standard items. We can even put your company logo on it. We will be happy to fulfil your needs.

    Applications:

    Marine applications: CorkSorb products are 100% natural, hydrophobic and super absorbent, which are ideal to be used in waters in off-shore operations. Prevent any spill from happening or contain it immediately with our very special and resistant Corksorb booms with various lengths, easy deployment and long floatation capacity (even after saturation).

    Refining: CorkSorb special granules are super absorbent and also suppress vapors. Spills are now easier and safer to clean up helping preventing any natural disasters.

    Off-Shore Oil Drilling: When drilling, crude can sometimes be spilled onto the surface. CorkSorb special granules are then sprayed on the spill to quickly absorb and contain the oil from spreading.

    Beach / Rock Cleaning: Environmental friendly Corksorb special cork granules can be applied / sprayed on rocky shores and beaches of importance to wildlife (e.g. penguins and seals), to minimize contamination to fur and feathers as they come ashore.

    www.corksorb.com 

    Exclusive representative in America: Schafer HPS

    info@schaefer-hps.com

    www.schaefer-hps.com


 Products

  • CORKSORB Sustainable Absorbent
    Spill control absorbent made of cork! Designed to deal with any kind of hydrocarbons: super absorption capacity, hydrophobic, reusable, easy to dispose and cheaper than any other absorbent....

  • CORKSORB Sustainable Absorbent 

    100% Natural, DESIGNED TO DEAL WITH ANY KIND OF HYDROCARBONS, OILS, SOLVENTS AND ORGANIC COMPOUNDS SPILLS.

    The cork used in the CORKSORB products is selected and heat treated (NO ADDITIVES) 
in order to have the best performance to sorb hydrocarbons, oils and organic compounds. In these conditions cork has a strong affinity with hydrocarbons and the sorbent effect is instantaneous. The cork cells suck the oil by capillarity and retain it.

    • 100% Natural, Sustainable and renewable – Special cork granules

    • NO health risks – No additives, No toxic

    • Instantly absorbs oils/hydrocarbons/chemical spills

    • Super absorption capacity

    • Hydrophobic (Does not absorb water)

    • Cost effective (Requires less product and only absorbs the contaminant)

    • Super lightweight – very easy to handle and use, therefore the operators’ efficiency is increased and the risks of accidents highly decrease

    • Non leaching – (The contaminant stays locked in the material)

    • Non abrasive

    • Non-reactive

    • Controlled granulometry

    • Reduces waste (Reuse cork granules over and over again)

    • Ideal for land or water spills (Will not sink! Remains floating on the surface for long periods of time, if necessary, even when saturated)

    • Unlimited shelf life

    • Provides safe and non-hazardous work place

    This cork based absorbents range absorbs oil, hydrocarbons and organic solvents without absorbing water. These absorbents are suitable for dealing with spills and leaks of flammable materials.

    Presentations:

    Corksorb Granules: Regardless of the type of oil that has polluted both porous and rough surfaces, the cork granules provide a complete and thorough cleaning of the surface. The lightweight of the cork granules not only offers benefits for the workplace and workers, but also keeps the disposal costs low.

    Corksorb Socks:  Super absorbent socks for spills, to protect sensitive areas. CorkSorb socks have a durable, tear, tough resistant cover.

    Corksorb Pillows: Super absorbent pillows for spills, to be used for everyday maintenance, repair and general operations. Use on land and water. Allows a fast absorption.

    Corksorb Booms: Super and fast absorption, high retention capacity (non-leaching), repels water and floats on water even after saturation. Strong mesh outer sleeve encases a poly sock skin filled with highly absorbent special cork. Filler won't shed and booms will not sink when saturated with oil. Sturdy hardware with polyester multifilament yarn rope to ensure durability and easy retrieval. Booms can be linked together. They clip together with carbon steel connector hardware.

    Corksorb Spill Kits: Designed for preventing, containing and cleaning oils / hydrocarbons / chemicals with no water absorption; Easy to transport, handle and allocate; Customized Kits: We can build the custom kit you need because we build our spill cleanup kits in our own factory. You can request different numbers of cork granular absorbent bags, socks, pads or pillows then what is in our standard items. We can even put your company logo on it. We will be happy to fulfil your needs.

    Applications:

    Marine applications: CorkSorb products are 100% natural, hydrophobic and super absorbent, which are ideal to be used in waters in off-shore operations. Prevent any spill from happening or contain it immediately with our very special and resistant Corksorb booms with various lengths, easy deployment and long floatation capacity (even after saturation).

    Refining: CorkSorb special granules are super absorbent and also suppress vapors. Spills are now easier and safer to clean up helping preventing any natural disasters.

    Off-Shore Oil Drilling: When drilling, crude can sometimes be spilled onto the surface. CorkSorb special granules are then sprayed on the spill to quickly absorb and contain the oil from spreading.

    Beach / Rock Cleaning: Environmental friendly Corksorb special cork granules can be applied / sprayed on rocky shores and beaches of importance to wildlife (e.g. penguins and seals), to minimize contamination to fur and feathers as they come ashore.

    www.corksorb.com 

    Exclusive representative in America: Schafer HPS

    info@schaefer-hps.com

    www.schaefer-hps.com

  • Non-Entry Advanced Tank Cleaning System
    Modular Tank Cleaning solution for above-ground and vessels. Remotely operated manway cannon, twice the range of any comparable system, on-site nitrogen generator module for atmosphere control, all packed in standard 20 ft containers....

    • Non-Entry-System, remote control with full view inside the tank
    • Reduction of turn-off time, cleaning time reduced by 60% compared to traditional cleaning
    • Continuous monitoring of the tank for oxygen level and LEL (Lower Explosive Limit)

    MANWAY CANNON MODULE

    The Manway Cannon is a unit consisting of a cleaning nozzle, a video camera and a spotlight. It is installed on the outside of the tank, to a cleaning port (manhole). The cannon can be adjusted both vertically and horizontally by 180°.

    The tank interior is constantly monitored by a gas detection and warning system, which detects oxygen, gasses and explosive fumes.

    A pumping unit is permanently fixed inside a 20-feet container.

    A six-stage centrifugal pump is powered by a diesel engine through a pneumatically actuated clutch; the diesel engine also powers a hydraulic pump that feeds the hydraulic circuit that gives movements to the pressure cannon and to a reel to help handle the rubber hoses for storage. An additional diesel engine powers a generator which ensures the power supply for the entire unit with all its subassemblies for maintenance activities, an external power supply can also be connected.

    The pump room is gas-tight and separated from the engine room. So the system is able to work with inflammable liquids.

    The high-pressure system is designed to TRBF 20 (2002) respectively TRBS 2152 Part1, Part2 (2006) and TÜV confirmed.

    The container offers sufficient storage space for the transport of the cannon and the necessary cleaning equipment.

    The cannon is controlled from a control room inside the container. All the cleaning procedure can be also recorded on a HDD as video stream or snap shot.

    Technical details:

    • Cleaning medium flow rate: up to 242 gpm.
    • Maxim working pressure 435 psi (30 bar)
    • Max. fluid temperature: 158 °F (70 °C)
    • Focused jet range: up to 131 ft.  (40m)
    • Operating media: Diesel, water, crude oil (light) (A1-cat.), inflammable liquids.
    • Pipelines, Hoses, Connecting elements, tools and accessories Suction pipe: DIN EN 1092-1 - PN 16 - DN 100.
    • Pressure pipe: DIN EN 1092-1 - PN 40 - DN 50.
    • High cleaning angle (0 to 210°)
    • Horizontally and vertically swivel able 
    • Can be assembled on the roof or walls

    NITROGEN GENERATOR MODULE:

    The Schäfer HPS mobile nitrogen generator produces nitrogen using multiple membranes in fully automated process. This is a proven, well established and reliable air separation technology. 

    The system is fed with compressed air; after entering the main unit, the air passes through a compact drying and purification station. Water and any traces of oil will condensate and will be transferred outside the system for further disposal.

    The entire treatment and separation process is monitored and controlled from a control panel inside the container. All process parameters can be adjusted directly on the touch-screen.

    The entire unit is built in a 20-feet container without CSC label.

    Technical specifications

    • Max. 104°F (40 °C) feed air temperature and 8,5 bar feed air pressure by using 7 membrane modules
    • Nitrogen outlet max. Flow rate (capacity): 930 scfm (1500 Nm3/h)
      • Nitrogen outlet purity (quality) : 95%
      • Feed air volume: 2158 scfm (3404 Nm3/h)
      • Permeate air volume: 1207 scfm (1904 Nm3/h)
      • Oxygen level permeate air: 33%
    • Nitrogen outlet quality could be increased up to 99% with reduced flow

    Control and monitoring system:

    All the system can be controlled from inside the container with a touch-screen display that shows all relevant operating parameters.

    Some of the parameters that can be monitored are:

    • Pressure compressed air.
    • Temperature.
    • Purity product gas.
    • Flow rate.
    • Pollution degree.
    • Maintenance intervals.

    Air Compressor Units

    • Twin air compressor unit to feed the air separation module including connection hoses,
    • DN 50, PN 25 driven by diesel engine.
    • Compressor type: 2 x Kaeser Mobilair M 350.1 (or similar)

    www.schaefer-hps.com


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